Clean Combustion Engine Laboratory

University of Windsor, Windsor, Ontario
What the facility does

The laboratory conducts high efficiency clean combustion engine and hybrid powertrain research.

Areas of expertise

The Clean Diesel Engine Laboratory (CDEL) at the University of Windsor was founded in 2003. Since 2009, the state-of-the-art facilities in CDEL have been further enhanced through CFI-ORF support, resulting in an advanced engine research lab. As the director of CDEL, Dr. Ming Zheng has led his research team in establishing advanced engine research platforms and has engaged in many innovative research projects that target sustainable heat engine development to improve engine combustion efficiency and to reduce pollutant emissions.

Research services

Injector testing, injection strategies, diesel engine combustion control and testing, ignition control, spark energy measurement, fuel spray atomization and visualization, gas sampling and conditioning, intake-exhaust heating-cooling, particulate matter mass analysis, H2 concentration measurement, exhaust gas analysis, hybrid control testing, and biofuel engine testing.

Sectors of application
  • Automotive
  • Clean technology
  • Education
  • Energy
  • Environmental technologies and related services
  • Transportation
Specialized labEquipmentFunction

Clean Combustion Engine Lab

 

High-pressure single-cylinder research engine platform : AVL 300 Bar Single Cylinder EngineUsed to study extended load under high-pressure and heavy-duty applications
 Optical system for in-cylinder combustion process and thermal imaging: AVL VisioScope with high speed camera and intensifierUsed for imaging the fuel delivery and combustion processes inside the cylinder under the full range of engine conditions.
 Fuel conditioning system: Horiba Fuel Conditioning UnitUsed to condition fuel temperatures (-20ºC to 95ºC) for accurate fuel consumption measurement, to improve test repeatability.
 Fuel consumption measurement system:  AVL KMA4000 Fuel Consumption UnitRequired to precisely measure the fuel flow rate and to calculate the fuel consumption rate during an engine test
 Continuous FTIR multi-gas analyzer: MKS MultiGas 2030 HSExhaust emission analysis for CO, CO2, NO, NO2, and select hydrocarbons
 Gas-chromatographer, mass spectrometer, and exhaust sampling systemSampling and analysis of hydrocarbon species present in exhaust
 Continuous hydrogen and multi-gas mass spectrometry analyzers: H-Sense and multi-gas mass spectrometersMeasurement of hydrogen gas from 100% down to ppm levels without interference of any other gases from the exhaust
 Multi-fuel management systemDirect-injection and fuelling of bio-alcohol, and dual fuel system (ethanol-diesel, gasoline-diesel, butanol-diesel, DME/biodiesel)

Spray and Combustion Lab

 

Spray analysis system: Laser Phase Doppler AnemometerMeasurement of velocity and diameter of fuel and urea spray droplets.
 Fuel rate-of-injection measurement system: high pressure EFS injector test benchMeasurement of high-pressure common-rail injector and fuel delivery dynamics.
 High pressure and high temperature combustion chamber with optical viewing windowsA constant volume (3L) up to 150ºC temperature and up to 50 bar pressure vessel for gaseous fuel mixing and ignition research. 
 Optical high pressure combustion bomb with high speed camera systemA constant volume (2L) with high pressure up to 200 bar vessel with optical access for liquid fuel spray, mixing, ignition, and injection tests. 
 Optical high-pressure chamber with ignition energy measurement0.5L constant volume chamber for testing spark plugs and ignition research
 Shlierine Imaging systemSchlieren images and shadowgraph images can be taken to observe the phenomena with density change of gas or liquid
Clean Combustion Lab and Control Lab  
Control LabEmbedded control system (In-house developed): Ni-based FPGA and real-time controllerInjection and combustion controller, independent control of EGR, back pressure, rail pressure, online heat-release analysis
 In-house engine test managing systemMonitor dynamometer and engine tests with engine parameters, sensor information, emission data and CAN communication

Emission analyzer and speciation

 

In-house automated emission analyzers: exhaust gas analyzers for NO/NO2, CO/CO2, O2 and total hydrocarbonsIntegrated with heated gas sampling system, heated filters, gas conditioning units to analyze emission gases

 

  • Ford Motor Company of Canada
  • Imperial Oil Limited
  • Smart Muffler Corporation
  • National Instruments Canada
  • Navistar Inc.
  • Cummins Inc.